|
Total length |
Overall diameter |
Trim length |
Shape |
|
935mm |
92mm other customized |
20mm，crimped bristle |
spiral shape on steel shaft |
1. Production process
Nylon-wound brush rollers are a very common and widely used type of industrial brush. Their core structure consists of continuously winding nylon filaments around a metal (such as stainless steel or carbon steel) or plastic mandrel. The filaments are tightly and securely fastened to the roller body through specialized processes (such as snap-fitting, injection molding, or winding), creating a spirally arranged layer of bristles.
This structure gives nylon-wound brush rollers a series of unique advantages, making them highly effective in a wide range of industrial applications.
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2.Product highlights
-Diverse Structural Design: Rationalized structure and flexible use. This product can be flexibly designed with or without a shaft to meet customer needs, perfectly suiting installation and use in diverse equipment and working conditions.
-Customization: Roller brushes of varying lengths and sizes can be customized to meet diverse industrial application requirements.
-High-quality Material: Strong and durable, with high wear resistance, ensuring a long service life. It is anti-static, non-polluting, and harmless to surfaces.
-Not Prone to Shedding: The brush filaments are tightly connected to the base, ensuring even the smallest details are covered. The strong, tightly packed brush filaments are also low-shedding.
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3.Application areas
-Industrial Cleaning and Decontamination:
Conveyor Belt Cleaning: Removing residue from conveyor belts.
Sheet Surface Cleaning: Removing dust, oil, oxides, rust, welding slag, etc. from metal, glass, plastic, and wood surfaces before processing or painting.
Parts Cleaning: Cleaning mechanical parts, automotive parts, hardware, etc.
Fruit and Vegetable Cleaning: Cleaning dirt and impurities from the surfaces of root vegetables and fruit.
-Surface Treatment and Finishing:
Deburring, polishing/brushing, removing scale/rust, and cleaning ceramic glaze.
-Textile and Leather Processing:
Fabric Surface Treatment: Finishing after raising, fleecing, and shearing to create a suede effect or improve the feel.
Leather Sanding/Polishing: Sanding and polishing leather surfaces to remove imperfections and enhance luster.
-Printing and Paper making:
Printing Press Cleaning: Cleaning ink residue from printing cylinders, blankets, and anilox rollers. Paper/Cardboard Surface Treatment: Removes dust from the paper web and improves surface smoothness.
Coating/Gluing Roller Cleaning: Removes residual coating or glue from coating rollers.
-Electronics Industry:
Circuit Board Cleaning: Removes residual flux and dust from PCB.
Silicon Wafer/Glass Substrate Cleaning: Used for preliminary or intermediate cleaning.
- Agriculture and Food Processing:
In addition to fruit and vegetable cleaning, this process is also used in grain cleaning and seed processing.
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4.Product quality
-Selected raw materials: only high-quality materials and mandrels (shafted products) or other high-quality materials in line with the requirements of the shaft-less design, to ensure the performance and durability of the product from the ground up.
-Strict quality control: A perfect quality control system has been established during the production process, and every process is monitored in real time to ensure that the production process is orderly and stable to avoid quality problems.
-Multiple testing procedures: The products will go through multiple strict quality tests before leaving the factory, including the adhesion strength test of the filaments, the dimensional accuracy test of the roller brushes, the surface quality test, etc. Only fully qualified products can enter the market.
-High-quality packaging and logistics: special packaging materials are used to package the products to prevent damage during transportation. And the information of the products is clearly labeled on the package, meanwhile, we cooperate with reliable logistics providers to ensure that the products can be delivered to the customers in a safe and timely manner.
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Similar and customized products
We can make customized the specification as requirement.
The following are product drawings, if you request other size, please contact our sales team to provide the information shown in the drawing, we can make customized for your application.
Similar and customized products
Other similar products or customized products made by HUIXI.
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We are a professional manufacturer and supplier of industrial brushes, and we have a variety of materials and types of roller brushes for you to choose, contact us to customize your products!
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